There was a time when the phrase “power tools” denoted big and bulky pieces of machinery that were used only in large construction projects or building sites. Times sure have changed as we now see a wide range of power tools designed for various purposes and catering to different needs and scope or scale. Whether it is for industrial purposes or for smaller commercial or personal use, finding the right power machinery, equipment or tool is now a breeze.
Consisting of a wire, chain, or hard blade with serrated edges, a saw is most commonly associated with cutting wood, although now, it can now be used to cut a variety of tough materials. Cuts are produced by placing the serrated edge against the material that needs to be cut, and handling it with back and forth motions. That is the “old school” perception of the saw; thanks to technological advancements and innovation, the saw has undergone various transformations, and we are now presented with other mechanized alternatives that make the process of cutting easier and significantly faster. The band saw is one great example of a mechanized saw. Nowadays, it is already considered a good investment to find the best band saw.
Table of Contents
- Overview of Band Saws
- Types of Band Saws
- Top 5 Band Saw Reviews
- 1. DEWALT DCS371B
- 2. DEWALT DWM120K
- 3. Rikon 10-305
- 4. JET 414459 HVBS-7MW
- 5. Milwaukee 6232-20
- Tips for choosing the Best Band Saw
- Benefits of using a Band Saw
- Versatility, Flexibility, and Creativity
- Heavy Duty Performance
Overview of Band Saws
The many benefits of using a band saw include easy cutting or trimming curved and irregular shapes, aside from the usual straight cut. Clearly, that is just the tip of the iceberg when it comes to this handy power tool.
More often than not, you will find the best band saw among the mechanically powered saws, which are commonly designed with a continuous metal band that rotates on two wheels. Recently, however, there are some models that utilize three to four wheels. The edge of the metal band is lined with teeth, which is mainly responsible for the cutting process. The width of the band also helps determine the minimum size of the radius or curve that can be cut by a specific band saw.
There are many available literature regarding band saws that will help one obtain knowledge about this power tool. They will list down the key features and specifications of each unit, so you will know exactly what you are buying.Band saw reviews also prove to be a fount of useful information, particularly for those who are looking to own their own band saw. They also point out exactly why you should consider getting one, instead of a regular table saw or hand saw.
Unlike other types of saws, a band saw has the ability to make straight cuts, as well as handle curves and angled cuts. It can also work with various types of materials, ranging from soft to hard, with ease and precision. When other saws cannot handle large-sized materials, this tool does not have such problem, easily ripping and cutting through wider boards since the blades are housed nicely on a table. Trimming off edges, cutting dovetails, tendons, lap joints, veneers or any other smaller cut is possible with this piece of machinery.
Compared to other saws, this device is also safer alternative. In the past, it is not uncommon to hear about workers getting injured because of the dangers of kickback when using a saw. A band saw eliminates this danger, because kickback is practically nonexistent.
Top 5 Band Saw Reviews
When you started your hunt for the best tool, you must have been overwhelmed with the long list of options. Let us try to narrow things down for you with a comparison of the top 5 band saws today.
1. DEWALT DCS371B
This is an incredible cutting machine. It is nice, works great and cheap price
It is also built with a LED work light, which helps illuminate work areas and poorly lit surfaces. An integrated hang hook allows the user to store the saw without causing any damage to the base or the handle. It also has adjustment features for blade tracking, which can extend its life and reduce the number of times it needs to be replaced. Portability is essential and this saw delivers well in that department. It is also an affordable alternative and can match the capabilities of an industrial band saw. See our detailed reviews
2. DEWALT DWM120K
This is the best portable band saw. I cannot write enough good things about this saw. I am very lucky with this purchased
This is a powerful, sturdy, and convenient power tool that features a 10-amp motor and a 5-inch deep cut capacity for round or rectangular stock. Those figures are considered to be “industry-best”, so you can be sure you have a serious performer in your hands. It even has a LED sight light which serves as an excellent cutting guide, as well as a lighting aid in poorly-lit working conditions. This compact saw is capable ofhandling extremely tough steel, as well as pipes and beams thanks to its variable speed control from 100 to 350 sfm.
However, according to some band saw reviews, the case feels flimsy, especially when subjected to too much use and abuse. Thus, it would be advisable to transfer the power tool into a more reliable tool box than the one provided in the set. The blades that come with the kit also tend to be vulnerable to too much metal fatigue and are prone to snap on occasion.
Similar to many other band saws, the included blades need replacing with a better quality brand. Of course, users that expect a long life out of their tool must also know how to maintain a band saw properly. See our detailed reviews
3. Rikon 10-305
This is a great band saw. It is very nice, works great and good price
This bench top band saw boasts a solid steel design, with a large and sturdy table constructed with cast iron with thrust bearings facing the edge, as well as a powerful 1/3 HP, 3.5 amp motor. The 4-5/8 inches cutting capacity is said to be at par with any standard commercial saw. This tool features a speed of 2780 feet per minute. It is also notable for having a quality rip fence – something you don’t see in other models.
Priced affordably with unparalleled functionality, the Rikon 10-305 is a good buy. It is also more affordable than commercial and standard-sized models, but do not be fooled by the price tag as this unit is very well-made. The blade may not be top of the line but it can easily be replaced with your blade of choice. The tool is able to cut through thick pieces of wood and is handy to have around especially for hobbyists. See our detailed reviews
4. JET 414459 HVBS-7MW
This is a great industrial saw capable of cutting steel with proper blade. I am very happy with my purchased
The bow and bed are built from cast iron, and it comes with a chip brush, and a built in chip tray. The blade guides are easily adjustable for cut precision. Blade speed can also be set manually, so users can choose from speeds of 85, 130, 180 and 285 feet per minute. The four wheels of its roller cabinet make it easy to transport or move around. Assembling the machinery is easy thanks to instructions that are precise and simple to understand. See our detailed reviews
5. Milwaukee 6232-20
This is a great band saw with good cutting capacity and flexibility. This is my best choice
Aside from being impervious to wear and tear, the portability of this unit makes it well worth the money, since it is a cost effective alternative to the stationary type of band saw. Its biggest disadvantage is its weight. A bit heavier than the competition, this sturdy tool can be challenging to use.
Benefits of using a Band Saw
With so many tools used for woodworking and other similar projects, a lot of people become confused on which tool should be a priority, or which one would be most beneficial. The best band saw is one of those that are often mentioned and highly recommended. In this article, let us go over the benefits of using a band saw as a tool for your various projects.
Versatility, Flexibility, and Creativity
The band saw wins in terms of versatility. Whether your project is woodworking, metalworking, or cutting other types of material, the band saw is sure to deliver.
This is primarily due to the fact that there are many types of blades that will suit the many types of cuts that can be made by a band saw. It performs a lot of motions or movements, from a rotating action to an alternating motion. Of course, it could also move in one direction.
The type of material will also influence the type of band that will be used, from 1/8 inch to 1 inch. Even the size of the teeth may also be chosen depending on the TPI, or teeth per inch. Aluminum, copper, and other materials of a softer nature often require the use of a band saw blade with larger teeth, while steel and other rigid materials will need a tool with smaller tooth to cut into them.
Band saws come with several adjustability features so users can tweak it accordingly, depending on their specific needs and preferences. This enables the tool to adapt and “rise up to the occasion”, so to speak.
A regular saw, or a table saw, is considered to be a very good tool, but it is also true that it has limitations, and most of these limitations are addressed by the band saw. For example, using a very thin blade, the band saw can be used to make decorative cuts. Small figures and sculptures out of wood, for instance, are easily created using a band saw than a regular one, and the details are more pronounced, too!
Band saws are especially noted for their resawing capabilities. Resawing is essentially cutting along the width of wood or material, resulting in two separate pieces that are mirror images of each other. This makes it possible to come up with miniatures.
In cases where you have to deal with a project that requires making repetitive straight cuts, maintaining consistency on their dimensions and how straight the pieces are is going to be difficult when using other sawing tools. With a band saw, however, making straight cuts – especially repetitive ones – is going to be easier, and with significantly more accuracy and precision.
Heavy Duty Performance
Imagine having to cut through several pieces of thick lumber say, one with a 14-inch depth. You could probably accomplish that using a table saw, but it will take a long time, as well as a lot of grunting and panting on your part. Or the result will not be as satisfactory as you would have wanted.
A band saw can easily cut through that. In fact, band saws are used to turn lumber from tree limbs.
Of course, the performance of the band saw will also largely depend on the care and maintenance of its users. Caring for your band saw will ensure that you get a lot of the benefits it offers – and for a long time, too! – as well as get your money’s worth. You can check this article for some useful tips for maintaining your band saw.
- When you read through the numerous band saw reviews from users, you will notice how many of them point out how the band saw saves them a lot of time, effort and money in carrying out and finishing their various projects. Certainly, this power tool greatly improves efficiency.
- Instead of wrestling with a table saw in cutting through various materials, the band saw does it easily and quickly, cutting down on time usually spent sawing or cutting it the old-fashioned way. Some people even hire a number of workers to carry out the task; with a good band saw, they won’t have to spend more money on additional manpower and man-hours.
- In the case of commercial band saws, or the band saws that are motorized, it has been proven that they require less horsepower, (only around 20 to 30 hp) thereby adding to their cost effectiveness. Also, all too often, users complain at how much wood is wasted when using a normal saw. The design of the band saw ensures that there will be less waste.
- This is one of the main reasons why band saws are recommended for projects with high production volume; they can be veritable workhorses, since they can do much in a shorter period. Thus, productivity levels see great improvements and efficiency is maximized.
When you compare the band saw with a table saw, or even a circular saw, it is clear that the former is the safer option. This is primarily because there is a safety mechanism in place to guarantee less exposure of the cutting teeth of the blades. As long as you make sure the blades are installed properly and the blade guards adjusted rightly so, there will be less risks of getting injured or cutting yourself.
Case in point: when you compare a band saw with a circular saw, the former is made so that your fingers are kept away and protected from the bands, and does not pose any risks of “kickbacks”. Unfortunately, the same cannot be said for the circular saw.
Clearly, there are a lot of benefits that can be enjoyed by users of a band saw. Therefore, when buying or picking out a band saw, you have to be more circumspect and put a lot of thought into it. Read up on the key features of the best band saw in order for you to find one that suits your needs and preferences best.
Band saws are, without a doubt, very useful tools to have especially for individuals who love to work with wood, metals, plastics, and various other materials. They are considered to be must-haves in any workshop, not just in industrial settings. Regardless of the scope of the operation – whether it is a big venture or just a small project by a hobbyist – this machine will get the job done.
Never underestimate the power of portable band saws. These power tools may be compact and, in some cases, plain-looking; however, in terms of performance and benefits, they might as well be ranked among heavy machinery. Look through band saw reviews to help you out in your search for the best one. Last but not the least, make sure that you know how to use a band saw correctly and properly, so you can get the results you want, without any injuries or accidents happening.