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Tips for choosing the best band saw blade

Tips for choosing the best band saw blade

by John Hager - Last updated

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Band Saw is an important tool for a variety of cutting applications and this tool gives you complete precision along with diversified functionality that makes it a must to have tool in a workshop. The most important part of the band saw over which the entire performance of this tool depends is the blade. With the right kind of blade chosen for your everyday work, you will make your job a lot easier. A wrong selection of blade can make teeth of the blade dull and can even damage your expensive stock piece. It may appear difficult but choosing the right kind of blade is simple, you just need to understand your requirements and then select the ideal tooth shape, teeth per inch and size of the blade.

best band saw blade

Choosing the Right Band Saw Blade

Some of these tips/steps will help you in choosing the best blade for the kind of work you will usually perform with the band saw.

1. Identify your needs and check blade performance:

When finding out the right blade for band saw, you need to scrutinize your requirements of work and budget. You should be able to find a blade that is well under your budget and is capable of giving you desired performance with durability. These factors are extremely important. Your band saw blade must be capable of performing all different applications that you need. Improved productivity, good surface finish and low cost must be considered in order to make a profitable decision. You may need to deal with hard materials, solid shapes cutting, structural cutting, tubing and much more and since you may not be able to find a blade satisfying all these requirements. Thus you need to make out whether you wish to buy dedicated blades or some blades that work well with different applications.

2. Blade Pitch:

A tooth per inch is referred to as the pitch of the blade for a band saw. If you would be dealing with very hard solid material, you may need a blade with a lower pitch. Lower pitch blades are more aggressive ones and give you faster cutting however the cuts will be rough over surface.But if you wish to have cleaner cuts, you should select a higher pitch blade which will be slower in comparison to the other one.

3. Blade Width:

When shopping for a band saw blade, you will find a wide range of blades having different widths. Blades that have more width are usually the stiffer ones and these blades will be most appropriate for making straight cuts. You can even resaw board in a thin board and can make veneers with the use of such blades.On the other hand, blades that are narrow are capable of offering tighter curves. These blades usually have higher pitch.

4. Blade Kerf:

As blades come in different sizes in terms of width, you will also find varied thicknesses for blades. A thinner blade will have narrow kerf and thus this blade will be able to make cuts easier. A thinner blade will be most suitable when you are carrying out some specialized cutting operations such as veneering. However if you are dealing with green wood, you will find a thicker blade more appropriate and helpful.

5. Blade Tooth:

bandsaw blade
Usefulness of a blade hugely depends upon shape of its tooth. You will find blades with a wide variety of tooth shapes. Common shapes of tooth include skip, raker, hook etc. Many of the band saw cutting applications can be performed with the use of hook tooth. This one works much faster for cutting in comparison to its slower peers raker, standard and skip. The other three shapes mentioned here should be used if you wish to have complete clean cuts and you will find these teeth with higher pitch blades.

You will also find variations in material that the blade is made up of. You can buy carbon steel hard blade, bimetal blade or carbide tipped teeth blade. Considering low cost, hard carbon steel is the best option having lowest cost. Carbide ones are costly but are highly durable. For average longevity and price, you should go for bimetal blades.

Other Considerations for Best Performing Blade

Not only the blade itself; but there are other important considerations that you must keep in mind when choosing a band saw blade.

  • As with all other tools, you need to maintain your band saw in a perfect functioning shape. Keep a check on its accuracy and make it vibration free in order to give your band saw blade a longer life. If you are experiencing blades wearing out, the problem may not be blade but you should check adjustment of wheel or guides that may be causing this problem.
  • Knowing the tool and having knowledge for proper use for different applications is important. Before operating your band saw you must know everything about operation of this equipment. Improper use may cause harm to your band saw blade.
  • You must have right coolant for varied cutting applications. This would not only give you improved cuts but will also give your band saw blades longevity.

Conclusion

Apart from all the tips and tricks that we have shared here for proper selection of blade, you must also check reviews of your specific band saw model in order to make out which blades work best for varied applications with your saw. Careful selection will give you worry-free operation for years. You should pick up a band saw that suits your purpose of cutting and have all the characteristics for offering you cleaner cuts.

Types of Band Saw for Woodworking

Types of Band Saw for Woodworking

by John Hager - Last updated

For precise shaping and curves cutting of wood, a band saw is well-thought-out to be one of the best tools among wood workers whether they are beginners or experienced professionals. A band saw is known for offering precise curve cuts with ease of use and not only this but you can do a lot of diversified cuts with the use of a band saw. Band saws are excellent choice for cutting smaller rabbets, ripping varied stock pieces and even can make thin strips of wood by resawing from larger wood stock. Earlier band saws were associated with cutting and trimming of varied shapes and sizes of wood but now you can find these tools dealing with variety of tougher materials like metals.

type of bandsaw

Types of Band Saws

When searching for a band saw, you will come across different options in the form of various types of band saws available. When we classify band saws according to its use with materials, we get two most common sets:

  • Timber/Wood cutting band saws.
  • Metal cutting band saws.

Apart from these two common ones, you will also find some band saws designed specifically for meat cutting.

Wood Cutting Band Saws

The wood cutting saws are offered in three forms including:

  • Double Cut Saws
  • Head Saws
  • Resaws

Double Cut Saws:

These are saws that are known to serve multiple purposes and their design has teeth that makes cut through both sizes of the band. You can find a double cut saw for wood working in different styles. They are offered in table top versions, industrial huge size versions as well as a handheld tool. Double cut saws are of huge size comparable to the size of a head saw that deals with really large cutting and trimming jobs. Apart from wood, this band saw type can also be used with other materials such as metals, plastic etc.

Head Saws:

Head Saws are power tools that can easily cut through any hard wood log. The cutting edge of this saw includes a large row of silver teeth at its back that are widely spaced. Band saw reviews suggest those teeth are separated at around a distance of 2-3 inches.These silver teeth are designed however with a purpose that is not cutting but are used for clearing all the chips and silver that may scatter around during the process of cutting.

Resaws:

bandsaw
When wood workers needs to deal with large size of timber cutting with grain and need to get smaller sections through cuts, resaws are termed ideal. This type of band saw includes asmall kerf that is designed to give you reduced waste. More of the material is wasted with wider blades and this is the reason why resaws are designed with smaller kerf.

You will also find band saws that are designed specifically for timber cutting and they have a quite larger diameter/size. Usually blades of such saws are around 19 inches in length and 4 inches in width.

Band saws are versatile tools for wood working provided you buy right band saw for your wood working job according to requirements. Not only that but you need to have a proper set up for the saw and must understand its operation. You should fine tune it regularly and maintain it well and it would give you ideal ripping along with curved cuts and resawing each time you use the saw.All these band saws when used with proper high quality blades will give you most effective cutting and trimming performance through wood.

Precision and performance quality are important highlighted requirements desired form any wood working band saw. Moreover as there are a variety of sizes and shapes available, you can choose one that falls well under your budget, suits your space as well as the nature of task. Even for high industrial use, you can find some really large size band saws for wood working on a large scale.

Conclusion

Band saws being designed to deal with specific types of material give you more precision and ease of working with that material. Same goes for wood working band saws. Now that you have hundreds of models by varied manufacturers, this classification makes it a bit easier for you to choose a band saw that is specifically designed to deal with wood cutting and shaping. Buying and using a band saw for wood working would give you ease of completing a high quality final work piece.

Band Saw Reviews

by John Hager - Last updated

There was a time when the phrase “power tools” denoted big and bulky pieces of machinery that were used only in large construction projects or building sites. Times sure have changed as we now see a wide range of power tools designed for various purposes and catering to different needs and scope or scale. Whether it is for industrial purposes or for smaller commercial or personal use, finding the right power machinery, equipment or tool is now a breeze.

Consisting of a wire, chain, or hard blade with serrated edges, a saw is most commonly associated with cutting wood, although now, it can now be used to cut a variety of tough materials. Cuts are produced by placing the serrated edge against the material that needs to be cut, and handling it with back and forth motions. That is the “old school” perception of the saw; thanks to technological advancements and innovation, the saw has undergone various transformations, and we are now presented with other mechanized alternatives that make the process of cutting easier and significantly faster. The band saw is one great example of a mechanized saw. Nowadays, it is already considered a good investment to find the best band saw.

Overview of Band Saws

The many benefits of using a band saw include easy cutting or trimming curved and irregular shapes, aside from the usual straight cut. Clearly, that is just the tip of the iceberg when it comes to this handy power tool.

More often than not, you will find the best band saw among the mechanically powered saws, which are commonly designed with a continuous metal band that rotates on two wheels. Recently, however, there are some models that utilize three to four wheels. The edge of the metal band is lined with teeth, which is mainly responsible for the cutting process. The width of the band also helps determine the minimum size of the radius or curve that can be cut by a specific band saw.

There are many available literature regarding band saws that will help one obtain knowledge about this power tool. They will list down the key features and specifications of each unit, so you will know exactly what you are buying.Band saw reviews also prove to be a fount of useful information, particularly for those who are looking to own their own band saw. They also point out exactly why you should consider getting one, instead of a regular table saw or hand saw.

Unlike other types of saws, a band saw has the ability to make straight cuts, as well as handle curves and angled cuts. It can also work with various types of materials, ranging from soft to hard, with ease and precision. When other saws cannot handle large-sized materials, this tool does not have such problem, easily ripping and cutting through wider boards since the blades are housed nicely on a table. Trimming off edges, cutting dovetails, tendons, lap joints, veneers or any other smaller cut is possible with this piece of machinery.

Compared to other saws, this device is also safer alternative. In the past, it is not uncommon to hear about workers getting injured because of the dangers of kickback when using a saw. A band saw eliminates this danger, because kickback is practically nonexistent.

Types of Band Saws

There are different types of band saws that you can choose from, depending on your needs.

  1. Double Cut Saw: It is a multi-purpose saw that is designed with teeth for cutting on both sides of the band. It is usually extremely large, and some band saw reviews even compared it to the size of a head saw. This is available in handheld, table top, and industrial-sized versions. They can cut through wood, plastics, and metals.
  2. Head Saw: It is created to make initial cuts on a log easier, with its cutting edge accompanied by a row of large silver teeth on its back. Each tooth is spaced widely, roughly two to three inches apart. Contrary to popular belief, however, the silver teeth are not for cutting but for sweeping away sliver or chips during the cutting process.
  3. Meat Cutting: It is used by butchers in cutting up large hunks of meat. Generally, it makes use of stainless steel blades, since they are easy to clean. This saw is not multifunctional since it is only meant for cutting up meat.
  4. Metal Cutting: This tool is used for cutting metal, is available in horizontal and vertical designs. The standard range of speed is 12 meters per minute up to 1,500 meters per minute. It is characterized by brushwheels, which keep small chips from becoming lodged between the teeth of the blades. It also has a cooling system where coolants effectively wash away residue while keeping the blade cool and lubricated.
  5. Resaws: They are utilized for cutting large timber along the grain in order to achieve veneer or smaller sectioned cuts. All too often, it has a small kerf, which is instrumental in minimizing waste that would have been caused by the wider blades used in this particular type of band saw.
  6. Timber Cutting: It is deemed to be the best tool for cutting timber. Although circular saws can be used, they do not always have the large diameter needed to accommodate the timber. Timber saws house blades that are at least 4 inches wide and 19 inches long.

For every type of material, a band saw model is available. However, with so many options in the market, how does one know which one is a worthy investment? 

Top 5 Band Saw Reviews

When you started your hunt for the best tool, you must have been overwhelmed with the long list of options. Let us try to narrow things down for you with a comparison of the top 5 band saws today.

1. DEWALT DCS371B

Best Choice

DEWALT DCS371B 20V MAX Lithium-Ion Band Saw

DEWALT DCS371B 20V MAX Lithium-Ion Band Saw

Our rating:4.9 out of 5 stars (4.9 / 5)

This is an incredible cutting machine. It is nice, works great and cheap price


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The DCS371B features a 2.5-inch cutting capacity and can cut through a two-inch 40 SCH pipe. This lithium ion based power tool has an ergonomically designed handle, which is centrally positioned to ensure balance, resulting to more accurate cuts and less fatigue for the user. Compared to the best band saw alternatives out there, this soft grip ergonomic handle provides flexibility and comfort for the user even on extended periods of time.

It is also built with a LED work light, which helps illuminate work areas and poorly lit surfaces. An integrated hang hook allows the user to store the saw without causing any damage to the base or the handle. It also has adjustment features for blade tracking, which can extend its life and reduce the number of times it needs to be replaced. Portability is essential and this saw delivers well in that department. It is also an affordable alternative and can match the capabilities of an industrial band saw. See our detailed reviews

2. DEWALT DWM120K

Best Choice

DEWALT DWM120K 10 Amp 5-Inch Deep Cut Portable Band Saw Kit

DEWALT DWM120K 10 Amp 5-Inch Deep Cut Portable Band Saw Kit

Our rating:4.8 out of 5 stars (4.8 / 5)

This is the best portable band saw. I cannot write enough good things about this saw. I am very lucky with this purchased


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This is a powerful, sturdy, and convenient power tool that features a 10-amp motor and a 5-inch deep cut capacity for round or rectangular stock. Those figures are considered to be “industry-best”, so you can be sure you have a serious performer in your hands. It even has a LED sight light which serves as an excellent cutting guide, as well as a lighting aid in poorly-lit working conditions. This compact saw is capable ofhandling extremely tough steel, as well as pipes and beams thanks to its variable speed control from 100 to 350 sfm.

However, according to some band saw reviews, the case feels flimsy, especially when subjected to too much use and abuse. Thus, it would be advisable to transfer the power tool into a more reliable tool box than the one provided in the set. The blades that come with the kit also tend to be vulnerable to too much metal fatigue and are prone to snap on occasion.

Similar to many other band saws, the included blades need replacing with a better quality brand. Of course, users that expect a long life out of their tool must also know how to maintain a band saw properly. See our detailed reviews

3. Rikon 10-305

Also Great!

Rikon 10-305 Bandsaw With Fence, 10-Inch

Rikon 10-305 Bandsaw With Fence, 10-Inch

Our rating:4.3 out of 5 stars (4.3 / 5)

This is a great band saw. It is very nice, works great and good price


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This bench top band saw boasts a solid steel design, with a large and sturdy table constructed with cast iron with thrust bearings facing the edge, as well as a powerful 1/3 HP, 3.5 amp motor. The 4-5/8 inches cutting capacity is said to be at par with any standard commercial saw. This tool features a speed of 2780 feet per minute. It is also notable for having a quality rip fence – something you don’t see in other models.

Priced affordably with unparalleled functionality, the Rikon 10-305 is a good buy. It is also more affordable than commercial and standard-sized models, but do not be fooled by the price tag as this unit is very well-made. The blade may not be top of the line but it can easily be replaced with your blade of choice. The tool is able to cut through thick pieces of wood and is handy to have around especially for hobbyists. See our detailed reviews

4. JET 414459 HVBS-7MW

Also Great!

ET 414459 HVBS-7MW 7-Inch 3/4-HP Horizontal/Vertical Bandsaw

ET 414459 HVBS-7MW 7-Inch 3/4-HP Horizontal/Vertical Bandsaw

Our rating:4.2 out of 5 stars (4.2 / 5)

This is a great industrial saw capable of cutting steel with proper blade. I am very happy with my purchased


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The hydraulic feed in this tool allows for easier slicing and cutting of numerous types of metals since it has a 5-inch throat depth and has a vise that is capable of swiveling up to 45 degrees. It comes with a cooling system that effectively prevents overheating and flexing of the blade. An automatic shutdown system is also installed so that the machine shuts off after every cut to avoid accidents. This also consumes less power.

The bow and bed are built from cast iron, and it comes with a chip brush, and a built in chip tray. The blade guides are easily adjustable for cut precision. Blade speed can also be set manually, so users can choose from speeds of 85, 130, 180 and 285 feet per minute. The four wheels of its roller cabinet make it easy to transport or move around. Assembling the machinery is easy thanks to instructions that are precise and simple to understand. See our detailed reviews

5. Milwaukee 6232-20

Also Great!

Milwaukee 6238-20 AC/DC Deep Cut Portable Two-Speed Band Saw

Milwaukee 6238-20 AC/DC Deep Cut Portable Two-Speed Band Saw

Our rating:4.8 out of 5 stars (4.8 / 5)

This is a great band saw with good cutting capacity and flexibility. This is my best choice


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Reliable and rugged, this Milwaukee device showcases the key features of the best band saw, with a powerful 11-amp motor and various proprietary technologies. These include the Constant Power Technology (CPT) that ensures durability and maximum performance, and Job Site Armor technology for safety and protection. It is the perfect compact cutting tool for woods, plastics, and numerous varieties of metal and other materials, such as aluminum, brass, and copper.

Aside from being impervious to wear and tear, the portability of this unit makes it well worth the money, since it is a cost effective alternative to the stationary type of band saw. Its biggest disadvantage is its weight. A bit heavier than the competition, this sturdy tool can be challenging to use.

Tips for choosing the Best Band Saw

Determining which type of band saw to get should be based on its intended use. Let us take a look at the features that you must pay attention to when looking for a machine.

1. Wheels: Band saws are classified into two categories, the two-wheel and the three-wheel saw. Basically, each type of band saw in the market (i.e. head saw, double cut, etc.) can have a two-wheel or a three-when set up. Majority of users opt for a two-wheel saw because the blade offers up less directional change for every revolution. After all, it has been proven that the majority of premature breakage is caused by the blade changing direction constantly. Thiseffectively reduces the strain to the blade, lowering its incidence of wear and tear. To be on the safe side, the 2-wheel saw is always the best bet.

2. Motor: The main objective of procuring a saw is to be able to cut rip down billets and to cut circular turning blanks from logs. The act of ripping will specifically necessitate horsepower. The tool with a motor of less than one horsepower will struggle when cutting hardwood blanks. For any of the models that fall under the best band saw categories, the most recommended motor speed should be more than one horsepower. There are certain saws in the market that utilize a series of pulley systems in order to facilitate varying ratios. This can boost the power of the band saw but not without the drawback of speed reduction.

3. Cutting Capacity: The distance from the top most guide from the saw table when it is fully extended should determine the size of the wood blanks that can be cut or trimmed. A distance of six inches is considered to be the rough minimum for a good saw. In the same way, the width of the cut should also be considered, and the average width is 9 to 10 inches. As much as possible, choose a tool with a height of more than 6 inches and width of at least 10 inches.

This is connected to the motor power of the unit; band saw motors that are below one horsepower may be unable to cut six-inch blanks properly. In other words, the motor and the height are correlated and dependent on each other when it comes to determining the size of blanks it can produce.

4. Roller and Blade Guides: Two reactions occur when cutting is done. The forward motion of the blade is rewarded in relation to the forward motion of the wood while it is being cut. If the blade in the saw was permitted to move too far, it would cause it to fall off the wheels. The sideways blade motion is a result of cutting around the circumference thus forcing the blade to attempt to twist. When uncontrolled, these blades can easily result to skewed and uneven cutting. Every movement is counted by ball bearings and guides that are located on the top and bottom section of the cutting surface. In other words, many band saw reviews state that if a saw were to behave properly, theseguides should be set firm with no means to move in an opposing direction. Guides should come with easily adjustable settings to correct any movement issues.

5. Blades: Without a doubt, any band saw will be useless without the right blades. It is a fact that not all blades are created equal. For example, the average wood worker will generally rip or cut circles in order to turn blanks. It is suggested that the best type of blade for this action are course cutting blades.

Currently, the blades on the machines are still classified under imperial measurement. Teeth found on the blade are classed in TPI or teeth per inch; sometimes, it can also be categorized through PPI or points per inch. Of the two units of measure, teeth per inch is the more utilized method. As a general rule of thumb, hard wood will require a 3TPI blade. Not only does it handle the wood properly, it is also able to reduce clogging and sawdust buildup.However, there are now models with 16 TPI blades, and they are ideal for cutting very thin materials. Ideally, though, you should pick blades with 8 TPI to 12 TPI.

There is another type of band saw blade that is now being introduced. It is called the “Extra set.” To state the obvious, the “extra set” blade, according to band saw reviews, comes with an additional set of teeth compared to the standard TPI seen in many blades. The idea of this design is that it permits for tighter circles to be cut down correctly. It also features top of the line sawdust clearing. Shortly after being made available in the market, its effectiveness has increased its overall popularity and has turned it into one of the most highly recommended band saw blades.

When it comes to the cutting speed of the blade, the rule of thumb would most likely be “the faster, the better”. However, that is not all that you should look for. It would be more beneficial if you choose a tool that allows variable speed settings, which means users can freely choose the speed they want, depending on the job at hand.

6. Warranty: Check the manufacturer’s warranty before deciding whether to buy a device or look for another one. Some manufacturers offer limited warranty for periods of 1 year, while others make it a 3- to 5-year coverage. Dewalt attaches a 3-year limited warranty to its metalworking band saws while Milwaukee offers it up to 5 years for its portable band saws. As much as possible, you’re better off choosing a company with clear warranty terms, preferably one that lasts more than a couple of years.

7. Price: The prices of this tools available in the market today range from the inexpensive ($100.00) to the pricey (over $1,000). But you have to remember that the price depends largely on a number of factors. You are likely to get the basic model for around $100.00 to $399.00. The professional level saws, however, could reach up to $900.00, and they already come with various accessories. Of course, there are models that take it up a few notches higher, throwing in additional features that you won’t find in more affordable models. These could reach up to $2,000. 

Benefits of using a Band Saw

With so many tools used for woodworking and other similar projects, a lot of people become confused on which tool should be a priority, or which one would be most beneficial. The best band saw is one of those that are often mentioned and highly recommended. In this article, let us go over the benefits of using a band saw as a tool for your various projects.

Band Saw benefits

Versatility, Flexibility, and Creativity

The band saw wins in terms of versatility. Whether your project is woodworking, metalworking, or cutting other types of material, the band saw is sure to deliver.

This is primarily due to the fact that there are many types of blades that will suit the many types of cuts that can be made by a band saw. It performs a lot of motions or movements, from a rotating action to an alternating motion. Of course, it could also move in one direction.

The type of material will also influence the type of band that will be used, from 1/8 inch to 1 inch. Even the size of the teeth may also be chosen depending on the TPI, or teeth per inch. Aluminum, copper, and other materials of a softer nature often require the use of a band saw blade with larger teeth, while steel and other rigid materials will need a tool with smaller tooth to cut into them.

Band saws come with several adjustability features so users can tweak it accordingly, depending on their specific needs and preferences. This enables the tool to adapt and “rise up to the occasion”, so to speak.

A regular saw, or a table saw, is considered to be a very good tool, but it is also true that it has limitations, and most of these limitations are addressed by the band saw. For example, using a very thin blade, the band saw can be used to make decorative cuts. Small figures and sculptures out of wood, for instance, are easily created using a band saw than a regular one, and the details are more pronounced, too!

Band saws are especially noted for their resawing capabilities. Resawing is essentially cutting along the width of wood or material, resulting in two separate pieces that are mirror images of each other. This makes it possible to come up with miniatures.

In cases where you have to deal with a project that requires making repetitive straight cuts, maintaining consistency on their dimensions and how straight the pieces are is going to be difficult when using other sawing tools. With a band saw, however, making straight cuts – especially repetitive ones – is going to be easier, and with significantly more accuracy and precision.

Heavy Duty Performance

Imagine having to cut through several pieces of thick lumber say, one with a 14-inch depth. You could probably accomplish that using a table saw, but it will take a long time, as well as a lot of grunting and panting on your part. Or the result will not be as satisfactory as you would have wanted.

A band saw can easily cut through that. In fact, band saws are used to turn lumber from tree limbs.

Of course, the performance of the band saw will also largely depend on the care and maintenance of its users. Caring for your band saw will ensure that you get a lot of the benefits it offers – and for a long time, too! – as well as get your money’s worth. You can check this article for some useful tips for maintaining your band saw.

Efficiency

  • When you read through the numerous band saw reviews from users, you will notice how many of them point out how the band saw saves them a lot of time, effort and money in carrying out and finishing their various projects. Certainly, this power tool greatly improves efficiency.
  • Instead of wrestling with a table saw in cutting through various materials, the band saw does it easily and quickly, cutting down on time usually spent sawing or cutting it the old-fashioned way. Some people even hire a number of workers to carry out the task; with a good band saw, they won’t have to spend more money on additional manpower and man-hours.
  • In the case of commercial band saws, or the band saws that are motorized, it has been proven that they require less horsepower, (only around 20 to 30 hp) thereby adding to their cost effectiveness. Also, all too often, users complain at how much wood is wasted when using a normal saw. The design of the band saw ensures that there will be less waste.
  • This is one of the main reasons why band saws are recommended for projects with high production volume; they can be veritable workhorses, since they can do much in a shorter period. Thus, productivity levels see great improvements and efficiency is maximized. 

Safety

When you compare the band saw with a table saw, or even a circular saw, it is clear that the former is the safer option. This is primarily because there is a safety mechanism in place to guarantee less exposure of the cutting teeth of the blades. As long as you make sure the blades are installed properly and the blade guards adjusted rightly so, there will be less risks of getting injured or cutting yourself.

Case in point: when you compare a band saw with a circular saw, the former is made so that your fingers are kept away and protected from the bands, and does not pose any risks of “kickbacks”. Unfortunately, the same cannot be said for the circular saw.

Conclusion

Clearly, there are a lot of benefits that can be enjoyed by users of a band saw. Therefore, when buying or picking out a band saw, you have to be more circumspect and put a lot of thought into it. Read up on the key features of the best band saw in order for you to find one that suits your needs and preferences best.

Conclusion

Band saws are, without a doubt, very useful tools to have especially for individuals who love to work with wood, metals, plastics, and various other materials. They are considered to be must-haves in any workshop, not just in industrial settings. Regardless of the scope of the operation – whether it is a big venture or just a small project by a hobbyist – this machine will get the job done.

Never underestimate the power of portable band saws. These power tools may be compact and, in some cases, plain-looking; however, in terms of performance and benefits, they might as well be ranked among heavy machinery. Look through band saw reviews to help you out in your search for the best one. Last but not the least, make sure that you know how to use a band saw correctly and properly, so you can get the results you want, without any injuries or accidents happening.

Rikon 10-305 Bandsaw Review

by John Hager - Last updated

The Rikon 10-305 Bandsaw with Fence, 10- inch from Rikon Power Tools easily ranks up there in the top band saws in the market today. And with good reason. Expectations are constantly on the rise when it comes to what this power tool can do, and users are demanding more and more from them. No wonder manufacturers of band saws always seem to be outdoing themselves, coming out with models that are even better than the previous ones.

Technical Specifications

  • Dimensions: 35 x 18 x 13 inch
  • Item Weight: 73.6 lbs
  • Cutting Capacity: 4 5/8 inch
  • Motor: 3.5 amp, 1/3 HP
  • No Load Speed: 2780 ft/m
  • Table Size: 13.75 x 12.5 inch
  • Warranty: 5-year 

Also Great!

Rikon 10-305 Bandsaw With Fence, 10-Inch

Rikon 10-305 Bandsaw With Fence, 10-Inch

Our rating:4.3 out of 5 stars (4.3 / 5)

This is a great band saw. It is very nice, works great and good price


Check Price

Design and Build Quality

Users can expect a robust surface to work on with this unit, since the band saw table is made of cast iron. This is definitely a great deal, since users will get to enjoy working on a wide surface without having to worry that it will not be solid enough to handle even the more heavy-duty cutting jobs. The table may also be tilted up to 45 degrees.

As for the issue on having ample work space, the band saw table of the Rikon 10-305 Bandsaw is considerably larger than that of other bench top units. Measuring 13.75 inches by 12.5 inches, it provides more than enough ample space to work on.

The added rip fence is certainly one of the notable features of the Rikon 10-305 Bandsaw. The quality of the rip fence is undoubtedly high, so you can expect to get a lot of usage out of it. It is also ideal for workers who prefer to do free hand work from time to time, since they can easily remove the rip fence when they want to.

Product Warranty

Rikon Power Tools is known to provide very good warranty terms for its products. The Rikon 10-305 Bandsaw is covered with a 5 year warranty. To make sure that your unit is kept in good condition, however, proper care and maintenance is required. You can refer to a number of helpful tips on maintaining a band saw online.

Key Features

To fully appreciate why the Rikon 10-305 is a current favorite among professional workers and hobbyists alike, let us take a look at its key features.

  • Sturdy and solid design and construction: Much of the credit for this model’s heavy duty construction is its solid steel design and cast iron table. It goes a step further by having frames that forego the use of plastic and making use of steel plates instead. Even the doors are made of steel material.
  • Powerful motor for smooth performance: When looking at the key features of the best band saw, much attention is being paid on how powerful a band saw’s motor is in order to carry out any cutting job. In that, the Rikon 10-305 Bandsaw does not disappoint. The 3.5 amp induction motor boasts 1/3 horsepower and can be counted on to provide more than enough cutting power.
  • Reliable cutting capacity: The 10-305 features a 4 5/8-inch cutting capacity and a speed of 2780 feet per minute.  

Operational Efficiency

The Rikon 10-305 BandSaw proves to be a versatile power tool, offering flexibility in accordance with the job at hand. Not all cutting jobs are the same, which is why this band saw is designed with a micro adjustable guide post. This means the guide post can be lowered or raised just by turning a pinion and locking it in place.

It also guarantees both easy maintenance and safe operation, something that even the most experienced band saw worker appreciates. This 10-inch bench top band saw comes with a tile cleaning brush, which comes in handy because it effectively reduces the amount of dust that tend to build up on the wheels due to frequent use. For safety purposes, it also has a safety toggle switch, so it cannot be easily switched on unintentionally.

Pros

  • It is highly durable. Many reviews rave about how the Rikon 10-305 Bandsaw is a very well-made machine which can perform a highly satisfying job.
  • It is compact, which makes it highly recommended for those who are looking for the performance of a full size band saw but prefer a smaller or more compact unit.
  • Adding to its efficiency and convenience are its cast wheels, which also perform up to standards. Without adversely affecting the overall balance and stability of the whole unit.
  • This is one lightweight unit, not even exceeding 75 pounds. That makes handling it quite easy, unlike other, heavier, models.
  • Its easy and stress-free set up and installation does not require the use of any specific tools. The instructions are clear and easy to follow so even amateurs will be able to do it themselves. 

Cons

  • Some users find this unit to be a bit tall for their respective benches, so they are forced to improvise and make more adjustments than they want to.
  • Unlike another popular favorite, the DEWALT DWM120K Portable Band Saw, the Rikon 10-305 Bandsaw does not come with any light, limiting its functionality in dim light. 

The Verdict

All in all, the Rikon 10-305 Bandsaw with Fence, 10- inch is an excellent unit to have, especially for those who are on a limited budget and cannot afford the hefty price tags that usually come with full size units. In this product, you will enjoy the features of a full size and high performance band saw for the price of a compact bench top model band saw, which is tested for its heavy duty performance, handling light cutting to more demanding operations breezily. What’s not to like about it?

Key Features of the Best Band Saw

by John Hager - Last updated

This is definitely a great time to invest in a good band saw. With so many options – models, types, and make – to choose from, chances are greater that you will be able to get the band saw that is perfect for your specific needs, whether it is for cutting wood, metal, or some other material.

But with so many options to take your pick from, choosing the best one could prove to be quite a challenge. The best way to go about it, then, is to consider some salient factors or points and look for specific key features that make up the best band saw for you.

Key Features of the Best Band Saw

Key Features to Look For in a Band Saw

Many would say that the key feature of a good band saw is its ability to cut curves. However, that should not be the only thing that must be considered, especially if you want a unit that will let you enjoy all the many benefits of using a band saw.

1. Cutting capabilities

In order to be deemed of good quality, a band saw must be able to make curved and straight cuts effortlessly. To be more precise, it must be able to rip and re-saw, and make crosscuts. It should also have the ability to handle curves and angles. A band saw that can also work with compound cuts is deemed to be a good investment, especially for those who make use of band saw frequently.

  • The depth of cut. This refers to how deep the cut of the band saw can go, usually expressed in inches. Basically, it is measured by the distance from the band saw table to the upper blade guides. Depending on the size of the saw and the type of material it will cut, the range of the depth of cut could be as short as 6 inches to as much as 36 inches. Fortunately, there are now models that allow the depth to be extended, just by making small adjustments or using optional risers.
  • Throat capacity. The throat capacity is the maximum width of the cutting ability of the saw itself. It is equivalent to the measurement between the blade and the frame. Choosing the throat capacity will depend mainly on the size of the wood or material that you will be cutting. Smaller bench top models usually have 12- to 14-inch depth of cu If you have a larger unit – say, a cabinet-type model – and you’ll be cutting through thick material, you might want to consider looking for more than 14 inches, or one with a bigger throat capacity. 

2. Speed settings

We are talking here about the cutting speeds. Ideally, a good quality band saw must be able to cut at a speed of 3,500 feet per minute, although the speed would really ultimately depend on the material that is being cut. Wood can be cut at a speed of 5000 feet per minute, while aluminum can be handled with around 1000 feet per minute. Material such as brass and steel, on the other hand, will require a much slower speed, probably around 100 feet per minute. When it comes to plastic, however, you must exercise caution, since there are different types and properties of plastic.

Therefore, you must closely refer to the manufacturer’s notes on a unit’s applicability to cutting plastic, and the speed recommended for it. One thing to look at when checking out the speed is the size of the motor since it will affect the horsepower which, in turn, is indicative of the band saw’s variable speeds.

3. Adjustability of configurations

You should be able to make the proper adjustments in order to customize the band saw’s functionalities to your specific needs. The key adjustments are often made to the tension of the blade, the blade guides and the bearings. If the band saw you are considering allows adjustments to be easily made on these, then you have a winner in your hands.

4. Table top size

Depending on your usage and the type of material you will be cutting, you also have to consider that size of the table top, since that is where they will be supported. On average, a band saw table measures 16 inches x 16 inches. It won’t make sense to purchase a band saw with a table that cannot hold the materials you will be working on. For added functionality, some models also design their table tops to be tiltable up to a 45-degree angle.

5. Frame and Stand Material

Look at the frames and stands of the band saw. What are they made of? Usually, the frames and stands are made of materials such as cast iron and welded steel, although aluminum frames are also starting to become popular. Welded steel is generally preferred because of its ability to absorb vibration, but they need to be in several layers in order for them to be considered as durable and heavy duty. The advantage of aluminum is in its weight; it islighter, but still tough and strong enough to handle cutting jobs.

6. Safety features

Look for a band saw that comes with safety features that will prevent accidents and injuries, such as cutting yourself with the blade. Preferably, choose one with strong casing. Set up should also be easy and not put you in any danger of getting injured.

7. Other accessories

More and more models of band saws are also equipped with additional accessories designed to make the whole cutting process easier and more user-friendly. These also increase the functionality of the band saw, making it perform better when it comes to resawing, ripping, and crosscutting. Examples of such accessories are rip fences and miter gauges.

Conclusion

Remember that the “best band saw” for you may not be the best one for another user. That is because you may have a different reason for using the band saw, or the other user could be using it more frequently than you do. There is nothing wrong with relying on user reviews and testimonials for some products, but you should also exercise your judgment and be objective when making your decision.

Tips for Maintaining a Band Saw

by John Hager - Last updated

Just like any other tool or implement, the best band saw cannot be expected to perform up to expectations if it is not maintained properly. Fortunately, maintaining a band saw is not exactly a rocket science. Why is it important to maintain your band saw, you ask? Well, aside from the obvious (which is getting the expected performance from your band saw), it will also save you a lot of time and money since you won’t have to spend so much on repairs and constant replacement of parts, particularly the saw blades.

Tips for Maintaining a Band Saw

Maintaining the Band Saw

After doing your research and reading the various reviews on different band saws, you have probably made up your mind on which to get. However, the quality of the band saw will largely depend on how you use and maintain it.

Here are tips that you can observe in order to maintain the band saw itself.

  • Keep your band saw clean. It will not matter if you use the finest quality of blade on your band saw if it is dirty. Prevent the build-up of saw dust and other dirt collected on the saw periodically. A brass or wire brush works very well in cleaning any build-up. Or you can use any old toothbrush; just make sure it is also clean. A blower can also be used to
  • Do not install a new blade unless the band saw is clean and free of any build up.
  • Before using the band saw for cutting, make checking a habit. Look for any signs of wear and adjust accordingly, particularly its tension levels. This is to prevent unnecessary and premature wearing of the blades.
  • Perform maintenance on the band saw on a regular basis. Make band saw maintenance a regular thing, even if you do not use it often. Often, tools deteriorate or become damaged even if they remain unused and have been kept or stored for long periods of time.
  • Check the position of the wheels. Remove the covers or doors and see to it that they are in line with each other.
  • Check the movement of the bearings. You can do this by removing the cover on the band saw. The bearings should be able to move freely. Otherwise, reach for a good lubricant (vegetable oil is a good option) and spray it on the bearings to loosen them and make them move smoothly and freely.
  • Deal with any rust that has formed by using any rust remover. Car wax is also an effective alternative. When applying a coat of car wax, however, make sure that the cloth you use to wipe it with is clean.
  • Replace the band saw blades when necessary. When it needs changing, you have no choice but to do so. Insisting on using old, dull blades may only cause damage to your band saw (and even give you headaches).
  • Use coolants. This is especially true if you are using the band saw frequently. Coolants will keep the machine from overheating, which will inevitably cause the band saw blades to shrink and crack, if left unchecked. 

Maintaining the Band Saw Blades

Knowing how to use a band saw is not enough; you also have to be mindful of how to take care of it as well as its parts. Undoubtedly, the parts of the band saw that need the most attention are the saw blades.

  • New blades require a break-in period. This means that, before using the blades for the first, you have to wear them down first. This is to avoid the saw’s teeth from breaking. To break it in properly, turn it on but keep it at half-speed. Get a material and cut around 50 square inches.
  • Apply lubricant. This is a no-brainer. However, you cannot apply just any type of lubricant it will depend on the material you are cutting with the band saw.
  • Although there are already commercial lubricants available for sale, you can also prepare your own lubricant, again, depending on the material you will be cutting. Here are some suggestions:
  • Metal: mix high adhesion chain saw bar oil and diesel or kerosene at a 2:1 ratio.
  • Wood: use vegetable oil or vegetable shortening and apply it as a spray.
  • When applying lubricant, apply it to both sides of the saw blade.
  • Water is not a lubricant, and can actually even cause saw blades to rust. Using solvents is also discouraged, since they may end up damaging the blades and the machine.
  • Keep blades sharp by using a sharpening machine. If you opt to go about it manually, there are hand tools that you can use. Another option is to use a sharpening stone. When rubbing the sharpening stone, make sure to do it on both sides of the blade.
  • When not in use, you must release the tension from your blade so it does not shrink or crack under constant tension.
  • You know those strips of plastic or plastic caps that come with the band saw blade when you purchase them? Do not throw them away. You can use them when storing your saw blade. It will also ensure safety and prevent accidents. 

The most important tip to maintaining your band saw – as well as the band saw blades – would be to follow what the manufacturer says. Read the manual and follow the instructions, and start from there.

The Final Word

There are a lot of benefits to be derived from using a band saw, but you will only reap these benefits if you make sure it is cared for and maintained properly. Look at your band saw as an investment: it is a very important tool that you will expect to use for a very long time, so you have to make sure you accord it the proper care and maintenance that it deserves. With these tips, you are sure to be able to make the most of your investment!

How to use a Band Saw

by John Hager - Last updated

The best band saw has well and truly evolved over the years, rightfully earning the description “power tool”. Now, it is not only used in woodworking, but is also an essential tool in metalworking and in cutting a wide variety of materials that could not be cut by other, lesser, tools.

Many are daunted by the idea of having to work using a band saw, because they see it as something that is complex and requires special knowledge. To a certain extent, they are right. However, learning how to use a band saw is something that anyone and everyone can do, provided that they are determined and dedicated enough to learn how.

how to use a band saw

Step One: Get To Know The Band Saw

Before one can fully appreciate the benefits of using a band saw and take advantage of those benefits, it is important to first get to know this power tool. You must first understand how it works.

In the past, the band saw is often overlooked in favor of other power tools. But if you ask the experts, they would recommend the band saw to be one of the first tools that should be procured.

Familiarize yourself with the band saw and its components. Knowing what each part does will help you understand how it works, so you can use it properly.

Step Two: Set Up The Band Saw Properly

To achieve those flawless cuts using your band saw, it must be properly set up.

  • Set up the band saw and the band saw table at a comfortable height, ideally above the height of the user’s waist in the case of bench-top and table-top band saws. Most band saws come with fasteners to lock them into place; use them correctly.
  • The band saw blade must be installed correctly. See to it that the blade has the proper tension. If it doesn’t, adjust accordingly. The adjustments may be made using a tension adjustment screw or knob, depending on the design and make of the band saw.
  • Set the band saw blade tracking and make the required adjustments for the blade guide and the back bearing. The guide bearings must also be set in order for you to be able to have full control of the movement of the blade in any direction, whether it is in a straight motion, from side to side, or forward-backward motion. The blade guide, on the other hand, should be positioned close to the surface of the wood or material that you will be cutting. But be careful that it is not too close, since it may lead to binding or jamming. Use your judgment wisely.
  • Adjust the height of the blade guard so that it freely moves up and down in a way that still covers or exposes the length of the blade – as the case may be – in accordance with the thickness of the wood or some other material that will be cut. Once you have made the adjustments, lock it down.

When it comes to setting up your band saw, your best bet would still be reading all the manufacturer’s instructions that come with the band saw upon purchase. Do not forget that not all models are the same, and manufacturers may have incorporated designs or components that are unique to their own model of band saw.

Step Three: Start Cutting

Of course, before cutting, you should already know what type of cut you will be doing, as well as the exact type of blade that you are going to attach to the saw. Remember that a band saw is designed to be able to make several cuts, whether it is straightforward ripping of the material or resawing, or even making curved cuts.

  • First, lay out the material that you will be cutting and mark out the area that will be cut. Make clear, identifiable lines using a pen or a marker. Your choice of a marking tool will depend on the material, of course. A lead pencil will not be visible on metal, while using a thick marker on wood would be too much.
  • Turn on the saw, but give it time to gain speed. Consider this a warm-up for your saw before you set it to the material and start cutting. See to it that the saw is stable – no wobbling anywhere. If there is noticeable instability, turn it off to make the proper adjustments.
  • Once the saw has come to speed, carefully feed the stock or the material to be cut, making sure that the blade will follow the lines you have marked earlier.
  • Start cutting!

Step Four: Handle it with Care

Safety must always be a priority when working with power tools, and you have probably experienced getting cuts and other similar injuries while working with some of them. Fortunately, most band saws these days are equipped with safety features that keep these incidents to a minimum.

While shopping for a band saw, one of your considerations are the safety features. By the time you are ready to start work, you already ought to know what these features are and how to use them. Again, read the manufacturer’s instructions regarding these features to be in the know.

Most safety features of band saws are not designed solely to protect users from injuries; they are also there in order to keep your band saw in good working condition and make it last longer. As a matter of fact, a lot of the tips for maintaining a band saw pertain to some of these safety features.

Turn the saw off when you are done using it. It is not enough to just turn it off, however. It would be better to unplug it completely so as to avoid turning it on when the switch is accidentally bumped against.

Conclusion

Many are inclined to turn their band saws into workhorses, and there is nothing wrong with that, especially if you have a lot of projects to work on and you rely greatly on this power tool. However, you must also return the favor by using it properly. It is not enough that you are taking full advantage of the many key features of the best band saw. It is also important that you use it correctly and with a lot of care and caution.